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Aalberts surface technologies Zwönitz

Aalberts surface technologies > locations & contact > Aalberts surface technologies Zwönitz
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about this location

Aalberts surface technologies in Zwönitz is your specialist for technically functional surface coatings. We refine your products with high-quality surfaces in the galvanic area in the barrel and rack process according to the latest state of the art, as well as all current standard requirements.

welcome to Zwönitz

Since the foundation of Aalberts Surface Technologies GmbH Zwönitz in 1977 (formerly Galvanotechnik Baum GmbH), the company has established itself as a flexible, future- oriented contract processing company. Today, the Zwönitz site, with around 200 qualified and highly motivated employees, carries out mainly technically functional but also decorative coatings of the highest quality on an industrial area of 20,000 m². A total of eleven fully and semi-automatic machines are used in Zwönitz in the rack and barrel area. Every day we refine over 300 tons of metals.

State-of-the-art computer-controlled plant technology combined with qualified personnel and a profound organization ensure an optimized price and performance spectrum. Our portfolio in Zwönitz includes individual solutions on customer request as well as the latest processes in electroplating technology.

our services in Zwönitz

coatings
  • Zinc – barrel and rack
  • Zinc-iron – rack
  • Zinc-nickel – barrel and rack
  • Zinc phosphate – barrel and rack
  • Manganese phosphate – barrel and rack
  • Copper – barrel and rack
  • Nickel semi-bright/matt – barrel and rack
  • Shiny tin – barrel and rack
  • Copper/nickel/tin also as layer combination
  • Duplex coatings, e.g. zinc-nickel + KTL, zinc-nickel + powder coating (in cooperation)
  • Use of CrVI-free passivations (blue, transparent, thick film, black)
  • Use of sealants, topcoats, lubricants
special services
  • Hydrogen de-embrittlement (tempering)
  • Blast cleaning of bulk material
  • Pickling and passivation
  • Degreasing in aqueous solutions
  • Salt spray test, climate change test (corrosion test)
  • Vibratory finishing / barrel finishing (in cooperation)
  • Own research and development (pilot plant)
  • Trainings and workshops for customers
  • Precise packaging and labeling according to customer requirements
  • 100% inspections
  • Cleanliness inspections
  • Layer weight determinations
  • Micro section examinations
  • Coefficient of friction tests
  • Thermal shock tests
  • Roughness tests
  • Bracing tests
  • In addition, we certify our customers with a test certificate according to DIN EN 10204 – 3.1 free of charge for each production order.

quality and know-how from Zwönitz

Thanks to the most modern plant technology with fully and semi-automatic barrel and rack systems, metal parts up to a maximum single component weight of 15 kg can be coated in Zwönitz in the most diverse geometries. And this also in high quantities with process reliability. The maximum goods window in the rack area is 2.30 m x 1.20 m x 0.45 m.

applications and fields of application

The advantages of the galvanic processes* in Zwönitz include:

  • High corrosion protection
  • Wear resistance
  • Higher electrical conductivity
  • Good temperature resistance
  • Chemical resistance
  • Improvement of friction and sliding properties
  • Production of a good adhesion primer for oils, varnishes etc.
  • Good flanging properties of the layers
  • Good layer thickness distribution, creation of well leveled layer

*dependent on the type of coating

These properties enable us to coat customers’ components at the Zwönitz plant in accordance with all current standards and specifications, thus improving the product properties of the metals.

fields of application

The automotive industry is the most important industry for our plant in Zwönitz, accounting for approx. 90% of our production. The zinc-nickel coating is of utmost importance here, thanks to the extremely high corrosion protection for aggregates, fasteners and chassis. During electroplating, the deposition of the coating metal takes place as an alloy layer on a workpiece.

Contact our team, together we will find a solution for your problem!

Aalberts surface technologies Zwönitz
Aalberts Surface Technologies GmbH in Zwönitz
zink nickel galvanik
Zinc nickel screws
Zinc plated bars
Zinc plated bars
ZnNi Surface
Zinc plated tooth lock washer

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Aalberts surface technologies offers security. We want to offer you the greatest possible security. That is why our Aalberts surface technologies sites are certified.

certificates

EMAS
IATF 16949:2016

general terms and conditions

General Terms and Conditions of Purchase Aalberts surface technologies Germany - surface treatment & polymer
General Terms and Conditions of Sale and Delivery Aalberts surface technologies Germany - surface treatment & polymer

our inhouse processes

We are the right partner for electroplating. In addition to offering various coating processes, our competence also includes partial coating of components and keeping technically necessary areas of the components free from coating. In individual areas we also offer light assembly steps after coating.

electroplating

industries we serve

automotive

aalberts surface technologies automotive automotive

contact & directions

Aalberts Surface Technologies GmbH

Lutherstraße 18
08297
Zwönitz
Germany
+49 37754 505 0
50.631351512.8050016
zwoenitz@staging.aalberts-st.com
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Unsere Verfahren

heat treatment
HIP | braze | heat treatment
polymer coating
reel-to-reel
surface treatment

Wir bieten weltweit alle Arten von Wärmebehandlungsprozessen an. Unsere Anlagen sind logistisch eng miteinander verknüpft, so dass Ihnen alle Verfahren zur Verfügung stehen. Erfahren Sie mehr zu unseren Wärmebehandlungsverfahren.

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Heiß-Isostatisches Pressen (HIP) dient der Beseitigung von Porosität. Sie benötigen bei Lötverbindungen eine hohe mechanische Haltbarkeit und Unempfindlichkeit bei hohen Temperaturen? Wir bei Aalberts surface technologies bieten die Lösung durch Hartlöten (brazing).

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Polymerbeschichtungen können auf viele Grundmaterialien aufgebracht werden und bieten lang anhaltenden Schutz. Sie sind mechanisch besonders gut mit dem Untergrund verankert und bieten verbesserte Gleiteigenschaften und/oder hohe Verschleißfestigkeit.

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Mit 40 Jahren Erfahrung in der kontinuierlichen Veredelung von reel to reel können Sie sich auf Aalberts surface technologies verlassen, um innovative Lösungen zu finden. Unser Service umfasst Trommelgalvanik, kontinuierliche selektive Galvanik und Gestellgalvanik.

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Fast alle metallischen Grundwerkstoffe können mit unseren selbstentwickelten und patentierten Verfahren durch Oberflächenbeschichtungen in ihren Eigenschaften optimiert werden, egal ob sie besonders hart, glatt, verschleißfest oder korrosionsbeständig sein sollen.

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Kontakt
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read all about our processes

Discover our services

heat treatment
HIP | braze | heat treatment
polymer coating
reel-to-reel
surface treatment

We offer all types of heat treatment processes. Our facilities are closely interlinked in terms of logistics, which means that all processes are available to you. For a complete list and description of heat treatment technologies please select the button.

find out more
talk to our experts

Hot isostatic pressing (HIP) is used to eliminate porosity. Do you need high mechanical durability and insensitivity to high temperatures for solder joints? We at Aalberts surface technologies offer the solution through brazing.

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talk to our experts

Polymer coatings can be applied to a wide variety of base materials and offer long-lasting protection. They are particularly well anchored mechanically to the substrate. Additional enhancement layers allow non-stick coatings to be combined with improved sliding properties and/or high wear resistance. 

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talk to our experts

With 40 years of experience in continuous reel to reel finishing, you can depend on Aalberts surface technologies to find innovative solutions that other companies might say are impossible. Our service includes barrel plating, continuous selective plating and rack plating.

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talk to our experts

Almost all metallic base materials can have their properties optimised by surface coatings using our proprietary and patented processes, regardless of whether they should be particularly hard, smooth, wear-resistant or corrosion-resistant.

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talk to our experts
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